BBQ Boston Butt Grilling Pellet Smoker Recipe Smoking

Transform Your BBQ Game with this Ultimate Boston Butt Pellet Smoker Recipe

Written By James Morgan
Transform Your BBQ Game with this Ultimate Boston Butt Pellet Smoker Recipe

The boston butt pellet smoker recipe is the key to unlocking mouth-watering barbecue flavors that will leave your taste buds yearning for more. If you're passionate about barbecue and love experimenting with new flavors, then this detailed and engaging guide will take you through every step of creating the perfect smoked Boston butt using a pellet smoker. Let's dive into the ultimate BBQ experience!

boston butt pellet smoker recipe

What is a Boston Butt?

Understanding what a Boston butt is, can give you a better appreciation of its rich flavors and textures. The Boston butt, also known as a pork butt, is a cut of pork that comes from the upper part of the shoulder. Despite its misleading name, it does not come from the rear of the pig. This cut is known for its marbling and tenderness, making it the ideal choice for slow cooking and smoking. A properly smoked Boston butt can yield juicy, tender, and flavorful pulled pork that melts in your mouth.

boston butt pellet smoker recipe

Why Use a Pellet Smoker?

Pellet smokers have become increasingly popular among barbecue enthusiasts, and for a good reason. They provide consistent and precise temperature control, which is crucial for smoking meats like a Boston butt. In addition to this, they infuse the meat with a rich smoky flavor, giving it that authentic BBQ taste. Using a pellet grill and smoker elevates the entire smoking experience, making it easier and more enjoyable for both beginners and seasoned grill masters.

boston butt pellet smoker recipe

Ingredients You'll Need

  • 1 Boston butt (5-8 pounds)
  • 1/4 cup kosher salt
  • 1/4 cup brown sugar
  • 2 tablespoons paprika
  • 1 tablespoon black pepper
  • 1 tablespoon garlic powder
  • 1 tablespoon onion powder
  • 1 tablespoon chili powder
  • 1 teaspoon cayenne pepper
  • 1/2 cup apple cider vinegar
  • 1/2 cup apple juice
  • 1/2 cup yellow mustard
boston butt pellet smoker recipe

Preparing Your Boston Butt

The initial preparation of your Boston butt is crucial to achieving that perfect smoky flavor and tender texture. First, start by trimming any excess fat from the pork butt to ensure even cooking. Use a high-quality set of knives set for effortless trimming. The goal is to leave a thin layer of fat to keep the meat moist.

Next, prepare the dry rub by combining kosher salt, brown sugar, paprika, black pepper, garlic powder, onion powder, chili powder, and cayenne pepper in a bowl. Mix thoroughly to ensure an even blend. Pat the pork butt dry with paper towels and then generously coat it with yellow mustard, which acts as a binder for the dry rub. Apply the dry rub all over the meat, making sure to cover every inch.

Setting Up Your Pellet Smoker

Getting the smoker setup right is key to a successful smoking session. Start by preheating your pellet smoker to 225F. This low and slow cooking method allows the Boston butt to cook evenly and absorb maximum smokiness. Ensure that your pellet smoker is filled with your choice of wood pellets; hickory, mesquite, or applewood pellets are great options for pork.

Place the seasoned Boston butt directly on the smoker grate with the fat side facing up. Close the lid and let the smoker do its magic. Throughout the cooking process, maintain a steady temperature and avoid opening the lid too frequently, as this can disrupt the cooking cycle.

The Smoking Process

Smoking a Boston butt is a time-intensive process, but the result is well worth the wait. On average, you can expect to smoke the Boston butt for approximately 1.5 to 2 hours per pound. For a 6-pound Boston butt, this translates to roughly 9-12 hours of smoking time.

During the first few hours, the meat will absorb the smoky flavor, and the rub will begin to form a delicious crust or bark. Around the 5-hour mark, prepare a spritz mixture of apple cider vinegar and apple juice. Use a spray bottle to spritz the pork butt every hour or so to keep it moist and flavorful.

The Stall and How to Overcome It

A common occurrence when smoking large cuts of meat is the infamous stall. This happens when the internal temperature of the meat plateaus and seems to stop rising. The stall typically occurs when the internal temperature of the Boston butt reaches around 160F. When this happens, don't panic. Instead, use the Texas Crutch method. Wrap the pork butt tightly in aluminum foil or butcher paper and return it to the smoker. This helps retain moisture and accelerates the cooking process.

Finishing Touches

Continue smoking the Boston butt until it reaches an internal temperature of 195-205F. At this point, the meat should be incredibly tender, and the bone should pull out without any resistance. Carefully remove the pork butt from the smoker and let it rest for at least 30 minutes. Resting allows the juices to redistribute throughout the meat, ensuring maximum flavor and tenderness.

Pulling the Pork

Once the Boston butt has sufficiently rested, it's time to pull the pork. Using a pair of smoker gloves, start shredding the meat into bite-sized pieces. Discard any excess fat or gristle. The pulled pork can be seasoned with additional dry rub or your favorite BBQ sauce for an extra kick of flavor. For insights on different BBQ sauces and their uses, check out this [comprehensive guide](https://www.psseasoning.com/blogs/news-events/bbq-sauce-101-different-types-best-uses) different BBQ sauces provided by PS Seasoning.

Serving Suggestions

Now that your smoked Boston butt is ready, it's time to serve it up! Pulled pork is incredibly versatile and can be enjoyed in various ways. Serve it on slider buns with coleslaw for a classic BBQ sandwich, or use it as a topping for nachos, pizzas, or even mac and cheese. The possibilities are endless!

Cleaning Up

Don't forget to clean your equipment after the feast. Use a BBQ grill cleaner oil for the smoker and a cutting board conditioner to maintain your cutting board.

For more barbecue tips and recipes, head over to our blog where you'll find articles like Popular Foods to Grill, Grill Pan vs. Skillet, and Right Grill for You.

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(180 Cu. In. (2 Pack)
$35.43
(2 Pack) Ocean'S Halo, Organic Soy-Free Spicy Korean BBQ Sauce, 12 Ounce
$48.00
(Hot&Spicy) CJ Korean BBQ Original Sauce Chicken & Pork Marinade 29.6 Ounce (1)
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(Set of 3) Heavy Duty Vegetable Grill Baskets for Outdoor Grill, Stainless Steel Veggie Grilling Basket for All Grills, BBQ Gifts for Men, 1 Large & 2 Small
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, 24025BMT, Cast 2-Burner, Liquid Propane Gas Grill, Black
$338.00
, 60936, Grill Light Cob Handle Mount,Black
$40.22
, Deli Slices, Hickory Smoked, 5.5 Oz
$10.28
, Inc. 1423 Broiler Brush, Black
$77.66
, One Sheet Pan Chicken Parmesan Seasoning Mix, 1.5 Oz
$5.65
, Santa Maria Style Seasoning, 7 Oz.
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- 4 Piece Black Drillbrush Ultra Stiff Cleaning Brush Set - Metal Brush for Drill Alternative - Grill Brush for Cordless Drill - Grill Grate Cleaner Brush
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- Black Nitrile Gloves, Hypoallergenic Co-Polymer 6 Mill Thickness, Disposable Gloves, Powder Free, Non Sterile, Ambidextrous, Finger Tip Textured, Dispenser Pack of 100, Size. Medium.
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- Carolina Barbeque Sauce, Gourmet Carolina Sauce, Tangy BBQ Sauce with Tomato Vinegar, Premium Ingredients, Made with Gluten-Free Ingredients (20 Oz)
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- Double Pre-Seasoned, Square Carbon Steel BBQ Grill Griddle, Made in USA - Perfect for Gas Grill - Durable, Flat Top Grill Pan - 1/4" Thick, 14" X 18"
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- Double Pre-Seasoned, Square Carbon Steel BBQ Grill Griddle, Made in USA - Perfect for Gas Grill - Durable, Flat Top Grill Pan - 3/16" Thick, 14" X 18"
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- Greek Freak Mediterranean Spice Blend - All-Purpose Rubs, Spices and Seasonings - Use On: Chicken, Chickpeas, Beef, Seafood, Pork, Vegetables, Turkey, Potatoes and Salad Dressing - 4 Oz
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- Grill Brush and Scraper, 16.7”, Stainless Steel, Grill Cleaner, Grill Brush, Grill Cleaning Brush, BBQ Brill Brush, BBQ Brush for Grill Cleaning, Grill Brush for Outdoor Grill, Safe Grill Brush
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- Large under Grill Mat - Black Diamond Plate, 36 X 48 Inches, for Outdoor Use
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- Magnetic Barbecue BBQ Light Set for Grilling - 6 Alkaline AAA Batteries Included - Works on All Grills with an Exception to Stainless Steel.
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- Master Grill Pan, Korean Traditional BBQ Grill Pan - Stovetop Nonstick Indoor/Outdoor Smokeless BBQ Cast Aluminum Grill Pan
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- Meat Claws Bbq Grill Accessories Set - 2 Silicone Gloves, Claws for Pulled Pork, BBQ Thermometer - Perfect Smoker Accessories Grilling Tools Gift Set for (Orange Glove-Thermometer-Claw)
$40.18
- Monterey Seafood Seasoning and Hog Wild Cajun Seasoning, Gluten-Free Bbq Rubs and Spices for Smoking
$55.17
- Onyx Collection, 12-Inch Grill Pan, Coated with New Teflon Platinum Non-Stick Coating (PFOA Free) (12-Inch)
$87.98
- Professional Grade Chef Apron for Kitchen, BBQ & Grill
$67.98
- Stovetop Indoor Korean BBQ Nonstick Grill Pan With, Pfoa-Free, Dishwasher Oven Safe, Made in Korea
$77.98
-Outdoor Gas Pizza Oven, Rotating Propane Pizza Grill Oven for Exterior Backyard Pizza Maker with 14" Pizza Stone, Portable Pizza Ovens for outside with Pizza Peel,Pia,Cutter,Gloves and Thermometer.
$500.58
. the Safer Grill Cleaning Brush. All Natural. No Metal Bristles.
$59.98
07047 Cool Touch Electric Griddle
$73.98
07061 22-Inch Electric Griddle with Removable Handles, Black, 22-Inch
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1 Pair/2 Pieces BBQ Gloves, Grilling Gloves, Heat Resistant Barbecue Oven Gloves, 1472°F/800°C Kitchen Fireproof Mitts Heat Proof for Grilling, Baking, Cooking, Welding Gloves Mitts - Red
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1 Piece Random Nonstick Enameled Cast Iron Pan/Pot (4 Styles: 10.25" Skillet/2Qt Saucepan/2.8Qt/4.8Qt Dutch Oven) – Healthy round Pot for Sourdough Bread Baking on All Stovetops, Mystery Cookware Box
$69.99
1-Piece 16.50 Inch Cast Iron Griddle Plate | Reversible Pre-Seasoned Cast Iron Grill Pan for Gas Stovetop | Double Sided Used on Open Fire & in Oven | Pre-Coated with Oil
$58.44
1/2" X 1/8" Lavalock High Temp BBQ Gasket Smoker Seal for Nomex Door Lid, Self Stick Grey
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1/3Pc Non-Stick BBQ Grill Mat 40*33Cm Baking Mat Cooking Grilling Sheet Heat Resistance Easily Cleaned Kitchen for Party
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10 Inch Griddle Spatula Holder Magnetic Design, Stainless Steel Grill Barbecue Tool Rack, Griddle Accessories for Blackstone Flat Top Griddle and Other Grill Griddles (2 Pcs)
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10 Inch Square Cast Iron Grill Pan Skillet Grill Pan with Easy Grease Draining for Grilling Bacon, Steak, and Meats, Stove, Fire and Oven Safe for Camping or Barbecue (Red)
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10" Square Cast Iron Grill Pan Steak Pan Pre Seasoned Grill Pan with Easy Grease Drain Spout, with Large Loop Handles for Grilling Bacon, Steak, and Meats
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10-42 BBQ Brisket Rub - All-Natural Spice Seasoning for Steak, Rib, Beef Brisket - Barbecue Meat Seasoning Dry Rub - BBQ Rubs and Spices for Smoking and Grilling - No MSG, 0 Calorie - 10.5Oz Bottle
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10-42 BBQ Brisket Rub | All-Natural Spice Seasoning for Steak, Rib, Beef Brisket | Barbecue Meat Seasoning Dry Rub | BBQ Rubs and Spices for Smoking and Grilling | No MSG, 5.5.Oz Bottle
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10-Inch Skewer for BBQ Kebab, Unbleached Long Bamboo/Wood Roasting Sticks for Grill -Heavy Duty Thickness -Flat Stick Flag Handle -With Dust-Free Packaging (100-Pack)
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10-LED Grill Light, as Labeled
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100 Pcs Grilling Gloves Kit Disposable BBQ Gloves with 2 Pairs Cotton Liners Grilling Gloves Cooking Gloves Latex Free Nitrile Gloves for Outdoor Grilling Barbecue Cooking
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100% All-Natural Hardwood Pellets - Maple Wood (20 Lb. Bag) Perfect for Pellet Smokers, Smoky Wood-Fired Flavor
$53.96
100% Compostable Food Prep Gloves, Restaurant-Quality,For Food Handling, Powder-Free, 100 Count, Medium, Earth Friendly Highest ASTM D6400, US BPI and Europe OK Compost Certified, San Francisco
$20.30
100% Cotton Kitchen Apron with an Adjustable Neck with Long Ties for Women Men Chef
$40.14
12 Inch round Pizza Stone, Heavy Duty Cordierite Pizza Grilling Stone, Bread Baking Stone for RV Oven, Grill and Toaster Oven, Ideal for Baking Crisp Crust Pizza, Bread, Cookies and More
$73.03
12 Inch Lightweight Pre-Seasoned Cast Iron Griddle with Cleaning Kit - Smooth Polished Surface, Easy to Clean Cast Iron Skillets Use in the Oven, on the Stove or Grill, over a Campfire
$59.98