Barbecue BBQ Enthusiasts Charcoal Grill Cooking Tips Grilling Italian Sausage

How Long to Cook Italian Sausage on Charcoal Grill: Shocking Tips & Techniques

Written By James Morgan
How Long to Cook Italian Sausage on Charcoal Grill: Shocking Tips & Techniques

For barbecue enthusiasts, there's nothing quite like the unique flavor of Italian sausage fresh off a charcoal grill. But how do you make sure that your sausages are cooked to perfection, capturing that juicy, smoky essence without overcooking them? This exhaustive guide is here to answer how long to cook Italian sausage on a charcoal grill and present some shocking tips & techniques to elevate your grilling game.

Understanding the Basics

Before diving into the nitty-gritty of grilling Italian sausages, it's crucial to understand the basics such as grill preparation, charcoal set-up, and temperature control. Mastering these foundational elements ensures you get a consistent cook every time.

Grill Preparation

A well-prepared grill is the first step towards barbecue success. Make sure your grill grates are clean. This can prevent any old residue from sticking to your fresh sausages. Additionally, oil the grill grates lightly to keep the sausages from sticking.

Charcoal Setup

The arrangement of charcoal is pivotal for achieving a perfect cook. A two-zone fire, where one side of the grill has the coals piled high and the other side has fewer coals, allows you to sear the sausages and then move them to indirect heat to finish cooking.

how long to cook italian sausage on charcoal grill

How Long to Cook Italian Sausage on Charcoal Grill

Cooking Italian sausages is an art and a science. Generally, it takes between 15-20 minutes to perfectly cook Italian sausages on a charcoal grill. Here's a step-by-step guideline:

  1. Preheat your grill to a medium-high temperature, around 375F (190C).
  2. Place the sausages on the grill over direct heat for about 5-7 minutes. Turn them frequently to avoid burning. This will sear the sausages, giving them those iconic grill marks.
  3. Move the sausages to the indirect heat side of the grill. Let them cook for another 10-15 minutes, turning occasionally. Use a meat thermometer to ensure the internal temperature reaches 160F (71C).
how long to cook italian sausage on charcoal grill

Important Tips & Techniques

While the cooking time and process are important, there are additional tips and techniques that can tremendously elevate your grilling:

Use a Meat Thermometer

One of the most reliable ways to determine whether your sausages are done is by using a meat thermometer. Ensure the internal temperature hits 160F (71C).

Rest After Grilling

Once done, let the sausages rest for a few minutes. This allows the juices to redistribute, ensuring a moist and flavorful bite.

Add Flavor with Wood Chips

To infuse more flavor, consider adding soaked wood chips onto the charcoal. This can provide a unique smoky taste that complements the natural flavor of Italian sausages.

Common Mistakes to Avoid

Even experienced grillers can make mistakes. Here are some to watch out for:

High Heat

Cooking sausages over high heat can cause the casing to burst, losing those delicious juices. Always grill over medium heat.

Piercing the Sausage

Some people pierce sausages to prevent them from bursting. This actually drains the juices, making them dry.

Conclusion

Mastering how long to cook Italian sausage on a charcoal grill involves several steps: the right equipment, precise grill setup, and understanding the cooking process. By following the tips and techniques outlined in this guide, you'll be able to serve up juicy, flavorful sausages that will have everyone asking for seconds.

Recommended Reads

External Resources

For more detailed information on using charcoal grills, visit this HPBA article.

FAQs

How do I know when the sausages are done?

Use a meat thermometer to ensure they reach an internal temperature of 160F (71C).

Can I pre-cook the sausages before grilling?

Yes, pre-cooking can help ensure an even cook but isnt necessary if you follow the steps outlined.

What type of charcoal should I use?

Lump charcoal provides a hotter and faster burn, which is ideal for grilling Italian sausages.

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(180 Cu. In. (2 Pack)
$35.43
(2 Pack) Ocean'S Halo, Organic Soy-Free Spicy Korean BBQ Sauce, 12 Ounce
$48.00
(Hot&Spicy) CJ Korean BBQ Original Sauce Chicken & Pork Marinade 29.6 Ounce (1)
$27.98
(Set of 3) Heavy Duty Vegetable Grill Baskets for Outdoor Grill, Stainless Steel Veggie Grilling Basket for All Grills, BBQ Gifts for Men, 1 Large & 2 Small
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, 24025BMT, Cast 2-Burner, Liquid Propane Gas Grill, Black
$338.00
, 60936, Grill Light Cob Handle Mount,Black
$40.22
, Deli Slices, Hickory Smoked, 5.5 Oz
$10.28
, Inc. 1423 Broiler Brush, Black
$77.66
, One Sheet Pan Chicken Parmesan Seasoning Mix, 1.5 Oz
$5.65
, Santa Maria Style Seasoning, 7 Oz.
$22.28
- 4 Piece Black Drillbrush Ultra Stiff Cleaning Brush Set - Metal Brush for Drill Alternative - Grill Brush for Cordless Drill - Grill Grate Cleaner Brush
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- BBQ Grill Cleaner Oil | 100% Plant-Based & Vegan | Best for Cleaning Barbeque Grills & Grates | Use with Wooden Scrapers, Brushes, Accessories & Tools | Great Gift for Dad! (8Oz)
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- Black Nitrile Gloves, Hypoallergenic Co-Polymer 6 Mill Thickness, Disposable Gloves, Powder Free, Non Sterile, Ambidextrous, Finger Tip Textured, Dispenser Pack of 100, Size. Medium.
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- Carolina Barbeque Sauce, Gourmet Carolina Sauce, Tangy BBQ Sauce with Tomato Vinegar, Premium Ingredients, Made with Gluten-Free Ingredients (20 Oz)
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- Double Pre-Seasoned, Square Carbon Steel BBQ Grill Griddle, Made in USA - Perfect for Gas Grill - Durable, Flat Top Grill Pan - 1/4" Thick, 14" X 18"
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- Grill Brush and Scraper, 16.7”, Stainless Steel, Grill Cleaner, Grill Brush, Grill Cleaning Brush, BBQ Brill Brush, BBQ Brush for Grill Cleaning, Grill Brush for Outdoor Grill, Safe Grill Brush
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- Magnetic Barbecue BBQ Light Set for Grilling - 6 Alkaline AAA Batteries Included - Works on All Grills with an Exception to Stainless Steel.
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- Master Grill Pan, Korean Traditional BBQ Grill Pan - Stovetop Nonstick Indoor/Outdoor Smokeless BBQ Cast Aluminum Grill Pan
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- Meat Claws Bbq Grill Accessories Set - 2 Silicone Gloves, Claws for Pulled Pork, BBQ Thermometer - Perfect Smoker Accessories Grilling Tools Gift Set for (Orange Glove-Thermometer-Claw)
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- Monterey Seafood Seasoning and Hog Wild Cajun Seasoning, Gluten-Free Bbq Rubs and Spices for Smoking
$55.17
- Onyx Collection, 12-Inch Grill Pan, Coated with New Teflon Platinum Non-Stick Coating (PFOA Free) (12-Inch)
$87.98
- Professional Grade Chef Apron for Kitchen, BBQ & Grill
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- Stovetop Indoor Korean BBQ Nonstick Grill Pan With, Pfoa-Free, Dishwasher Oven Safe, Made in Korea
$77.98
-Outdoor Gas Pizza Oven, Rotating Propane Pizza Grill Oven for Exterior Backyard Pizza Maker with 14" Pizza Stone, Portable Pizza Ovens for outside with Pizza Peel,Pia,Cutter,Gloves and Thermometer.
$500.58
. the Safer Grill Cleaning Brush. All Natural. No Metal Bristles.
$59.98
07047 Cool Touch Electric Griddle
$73.98
07061 22-Inch Electric Griddle with Removable Handles, Black, 22-Inch
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1 Pair/2 Pieces BBQ Gloves, Grilling Gloves, Heat Resistant Barbecue Oven Gloves, 1472°F/800°C Kitchen Fireproof Mitts Heat Proof for Grilling, Baking, Cooking, Welding Gloves Mitts - Red
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1 Piece Random Nonstick Enameled Cast Iron Pan/Pot (4 Styles: 10.25" Skillet/2Qt Saucepan/2.8Qt/4.8Qt Dutch Oven) – Healthy round Pot for Sourdough Bread Baking on All Stovetops, Mystery Cookware Box
$69.99
1-Piece 16.50 Inch Cast Iron Griddle Plate | Reversible Pre-Seasoned Cast Iron Grill Pan for Gas Stovetop | Double Sided Used on Open Fire & in Oven | Pre-Coated with Oil
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1/2" X 1/8" Lavalock High Temp BBQ Gasket Smoker Seal for Nomex Door Lid, Self Stick Grey
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1/3Pc Non-Stick BBQ Grill Mat 40*33Cm Baking Mat Cooking Grilling Sheet Heat Resistance Easily Cleaned Kitchen for Party
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10 Inch Griddle Spatula Holder Magnetic Design, Stainless Steel Grill Barbecue Tool Rack, Griddle Accessories for Blackstone Flat Top Griddle and Other Grill Griddles (2 Pcs)
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10-42 BBQ Brisket Rub - All-Natural Spice Seasoning for Steak, Rib, Beef Brisket - Barbecue Meat Seasoning Dry Rub - BBQ Rubs and Spices for Smoking and Grilling - No MSG, 0 Calorie - 10.5Oz Bottle
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10-LED Grill Light, as Labeled
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100 Pcs Grilling Gloves Kit Disposable BBQ Gloves with 2 Pairs Cotton Liners Grilling Gloves Cooking Gloves Latex Free Nitrile Gloves for Outdoor Grilling Barbecue Cooking
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100% All-Natural Hardwood Pellets - Maple Wood (20 Lb. Bag) Perfect for Pellet Smokers, Smoky Wood-Fired Flavor
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100% Compostable Food Prep Gloves, Restaurant-Quality,For Food Handling, Powder-Free, 100 Count, Medium, Earth Friendly Highest ASTM D6400, US BPI and Europe OK Compost Certified, San Francisco
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100% Cotton Kitchen Apron with an Adjustable Neck with Long Ties for Women Men Chef
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12 Inch round Pizza Stone, Heavy Duty Cordierite Pizza Grilling Stone, Bread Baking Stone for RV Oven, Grill and Toaster Oven, Ideal for Baking Crisp Crust Pizza, Bread, Cookies and More
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12 Inch Lightweight Pre-Seasoned Cast Iron Griddle with Cleaning Kit - Smooth Polished Surface, Easy to Clean Cast Iron Skillets Use in the Oven, on the Stove or Grill, over a Campfire
$59.98