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The Ultimate Guide on How to Cook a Pork Roast on a Gas Grill

By Avi Green July 25, 2024

Nothing beats the feeling and flavor of enjoying a perfectly grilled pork roast right from your backyard. Whether it's for a special family gathering, a weekend BBQ, or just the joy of cooking, knowing how to cook a pork roast on a gas grill can elevate your culinary skills and satisfy your barbecue cravings.

In this detailed guide, we'll walk you through the entire process, from selecting the perfect cut of pork to achieving that delicious smoky flavor, and even cleaning up afterward. Let's dive in!

how to cook a pork roast on a gas grill

Choosing the Right Pork Roast

The journey to learning how to cook a pork roast on a gas grill begins with selecting the perfect cut. Not all pork roasts are created equal, and choosing the right one can make a significant difference in your final dish. Here are a few cuts you might consider:

  • Pork Loin Roast: This is a lean and tender cut that's easy to cook evenly.
  • Boston Butt: Also known as pork shoulder, this cut is rich in fat and connective tissue, making it ideal for slow grilling.
  • Pork Rib Roast: This cut is essentially a rack of pork, offering an impressive presentation and succulent meat.
how to cook a pork roast on a gas grill

Preparing Your Pork Roast

Once you've selected your cut, it's time to prepare it for the grill. Proper preparation ensures the meat stays juicy and flavorful throughout the cooking process.

Step 1: Marinade or Rub

Marinades and rubs are crucial in enhancing the flavor of your pork roast. A well-crafted marinade can infuse the meat with a complex taste profile, while a good rub can create a delightful crust. Here's a simple recipe for both:

DIY Marinade Recipe

  • 1/4 cup olive oil
  • 1/4 cup soy sauce
  • 3 cloves garlic, minced
  • 1 teaspoon black pepper
  • 1 teaspoon thyme
  • 1/2 teaspoon red pepper flakes

Mix all ingredients in a bowl and then pour over the pork roast in a resealable plastic bag. Let it marinate in the fridge for at least 4 hours, or overnight for best results.

DIY Dry Rub Recipe

  • 2 tablespoons brown sugar
  • 1 tablespoon paprika
  • 1 tablespoon salt
  • 1 tablespoon black pepper
  • 1 teaspoon garlic powder
  • 1 teaspoon onion powder
  • 1/2 teaspoon cayenne pepper

Combine all ingredients in a bowl and rub generously over the pork roast. Let it sit for at least an hour before grilling.

Step 2: Tying the Roast

If you're working with a bone-in pork roast, consider tying it with kitchen twine. This helps the meat cook evenly and maintains its shape. Simply loop twine around the meat at 1-1.5-inch intervals and tie it securely.

how to cook a pork roast on a gas grill

Setting Up Your Gas Grill

Knowing how to cook a pork roast on a gas grill properly means mastering the grill setup. Here's a detailed guide to get your grill ready:

Step 1: Preheat the Grill

Preheat your gas grill to about 350F. The key is to allow the grill to reach the right temperature before you place the meat on it.

Step 2: Create Indirect Heat Zones

For a perfect pork roast, you'll need to cook it using indirect heat. This means that the pork should not be placed directly over the flame. Turn off one of the burners and place the pork roast over that area. The other burner(s) should be heated to maintain an overall grill temperature of around 350F.

Step 3: Adding Smoke Flavors

To achieve a smoky flavor reminiscent of traditional barbecue, you can add wood chips to your gas grill. Soak a handful of wood chips in water for about 30 minutes, then wrap them in aluminum foil, poke holes in the foil, and place it over one of the lit burners. The chips will smoke and infuse the pork with a rich, smoky taste.

how to cook a pork roast on a gas grill

Grilling Your Pork Roast

The main event is finally here: grilling your pork roast. The method of how to cook a pork roast on a gas grill involves patience and careful attention to detail.

Step 1: Searing the Meat

Start by searing your pork roast. Place it over direct heat (a lit burner) and sear each side for 2-3 minutes. This will create a beautiful crust that locks in flavors.

Step 2: Cooking Indirectly

After searing, move the pork roast to the indirect cooking zone (over the unlit burner). Close the grill lid and let it cook. The general rule of thumb is to cook the pork for about 20 minutes per pound. Ensure your grill maintains a temperature of around 350F.

Step 3: Monitoring Internal Temperature

Using a meat thermometer, check the internal temperature of the pork roast regularly. Your target is an internal temperature of 145F for medium-rare or 160F for medium doneness. Remember, the internal temperature will continue to rise slightly after you remove it from the grill.

Resting and Carving

Once your pork roast reaches the desired internal temperature, transfer it to a cutting board and let it rest for at least 15 minutes. This allows the juices to redistribute throughout the meat, making it incredibly tender and flavorful. After resting, use a sharp knife to carve the roast into thin slices.

Serving Suggestions and Pairings

Knowing how to cook a pork roast on a gas grill is only half the story. Pairing it with the right sides and sauces elevates the meal. Some excellent pairings include:

  • Grilled Vegetables: Bell peppers, zucchini, and asparagus make for a colorful and healthy addition.
  • Coleslaw: The crunch and tanginess complement the rich pork flavors beautifully.
  • Apple Sauce: The sweetness of apple sauce pairs exceptionally well with pork roast.

Troubleshooting Common Issues

Even seasoned grillmasters face challenges when learning how to cook a pork roast on a gas grill. Here are some troubleshooting tips for common issues:

Dry Meat

If your pork roast turns out dry, it could be due to overcooking. Always use a meat thermometer to ensure you hit the right internal temperature. Adding a water pan to the grill can also help keep the environment humid, reducing the chance of drying out the meat.

Uneven Cooking

Uneven cooking often arises from inconsistent grill temperatures or improperly tied meat. Ensure your grill maintains a steady temperature and consider tying the roast if it's a bone-in cut to promote even cooking.

Lack of Flavor

If your pork roast lacks flavor, it could be due to insufficient marinating time or not using enough rub. Increasing the marinating time and generously applying more rub can enhance the flavor significantly.

Cleaning Up

After mastering how to cook a pork roast on a gas grill, the final step is cleaning up. Maintaining your grilling tools ensures longevity and better performance for future grilling sessions:

  • For cleaning your Gas Grill: Use a grill brush to remove food residue, and then wipe down the grates with a damp cloth.
  • For your Knife: Clean it with warm, soapy water and dry it immediately to prevent rusting.
  • For your Cutting Board: Wipe it down with a damp cloth and apply a cutting board oil to maintain its quality.

Additional Resources

For further reading and more detailed techniques on grilling pork roast, check out this helpful guide!

Conclusion

Mastering how to cook a pork roast on a gas grill can seem challenging, but with the right steps and attention to detail, you're well on your way to becoming a backyard barbecue hero. Remember, the key is in the preparation, the patience while grilling, and the care in serving. Happy grilling!

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