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Mastering the Art of BBQ: How to Cook Boston Butt on Gas Grill

By Avi Green July 25, 2024

For barbecue enthusiasts looking to master the art of slow and steady cooking, learning how to cook Boston butt on a gas grill is a game-changer. The Boston butt, also known as the pork shoulder, is a succulent and flavorful cut of meat that, when cooked correctly, can yield mouthwateringly tender and juicy results. This comprehensive guide covers everything you need to know, from selecting the perfect cut to achieving that exquisite smoky flavor on your gas grill. Ready your apron and tongs, and let's dive into the world of sensational barbecue with a touch of skill and patience.

how to cook boston butt on gas grill

Choosing the Perfect Boston Butt

Before you even touch your grill, selecting the right Boston butt is crucial. Look for a cut that has a good amount of marbling, as these fat streaks will render down during the cooking process, keeping the meat tender and juicy. Ideally, go for a butt that weighs between 6-8 pounds to ensure an even cook. When shopping for your cuts, ensure they are fresh and from a reputable butcher or supplier. Familiarize yourself with various types of pork shoulder cuts, such as bone-in or boneless, and choose based on your cooking preferences. For more grilling tips, check out our Grilled Tilapia.

how to cook boston butt on gas grill

Preparing the Boston Butt

The preparation phase is where the magic begins. Start by trimming any excess fat, leaving enough to maintain moisture. Use a sharp knife and a cutting board to make the process easier. Next, apply a generous amount of dry rub on all sides of the pork shoulder. Your dry rub can be a blend of herbs and spices that suits your taste preference, but a popular mix contains brown sugar, paprika, garlic powder, onion powder, and a pinch of cayenne pepper. Rub the spices thoroughly into the meat, ensuring every part is coated. Need more inspiration? Take a look at how to prepare Grilled Asparagus.

how to cook boston butt on gas grill

Setting Up Your Gas Grill

Getting the gas grill ready for low and slow cooking is an essential step. Adjust your grill to maintain a stable temperature of around 225F (110C). This can be achieved by using indirect heat; turn on one or two burners to a low setting while leaving the other burner(s) off. Place a drip pan with water under the grill grate where the meat will be positioned to catch drippings and maintain moisture in the cooking environment. This setup ensures that the Boston butt cooks evenly and prevents flare-ups. For additional techniques, don't miss our guide on Kabob Grilling.

how to cook boston butt on gas grill

Smoking the Meat

Adding a smoky flavor to the Boston butt is what sets it apart. While charcoal grills use hardwood or wood chips, gas grills can still impart that delicious smoky essence by using a smoker box. Fill your smoker box with soaked wood chipspreferably hickory, apple, or cherry woodand place it above the lit burner. The key is to use the right amount of wood chips to prevent an overpowering smoky taste. Let the grill preheat for about 15 minutes until the wood chips begin to smoke. For more grilled delights, explore some gas grill recipes.

Cooking the Boston Butt

Once your gas grill is ready, place the prepared Boston butt on the cooler side of the grill over the drip pan. Close the lid and monitor the temperature regularly, making adjustments as needed to maintain around 225F. A key component of cooking the perfect Boston butt is patience. Due to its size and the desired tenderness, the pork shoulder will need to cook for approximately 1.5 to 2 hours per pound. For an 8-pound butt, expect a cooking time of 12-16 hours. Remember to check the internal temperature of the meat periodically using a reliable meat thermometer. Your goal is to reach an internal temperature of 195F (90C) for pull-apart tenderness.

Basting and Mopping

To keep the meat moist and add layers of flavor, basting or mopping is recommended. This involves applying a thin layer of flavorful liquid onto the meat periodically during the cooking process. A simple mop sauce can be made from apple cider vinegar, water, and a touch of your dry rub. Using a brush or mop, apply the sauce every hour or so. Be cautious not to open the grill lid too often as this can cause significant heat loss, affecting your cooking time and consistency.

Wrapping the Meat

Once the Boston butt has reached an internal temperature of around 165F (74C), it's time to wrap it. Using butcher paper or aluminum foil, tightly wrap the pork shoulder to protect it from drying out and help it pass through the stall phase faster. The stall is a period during low and slow cooking where the internal temperature of the meat seems to plateau. Wrapping the meat helps in retaining moisture and speeding up the cooking process. Return the wrapped butt to the grill and continue cooking until it hits the desired 195F internal temperature.

Resting and Pulling the Meat

Resting the Boston butt is as important as cooking it. Once it reaches the perfect internal temperature, remove it from the grill and let it rest, still wrapped, for at least an hour. This allows the juices to redistribute throughout the meat. After resting, unwrap the foil and begin to pull the meat apart using a pair of forks or your hands (be mindful of the heat). The meat should fall apart easily, showcasing its tenderness. Any residual juices should be poured over the shredded meat to keep it moist and flavorful.

Serving Suggestions

Your perfectly cooked Boston butt is now ready to be enjoyed. There are countless ways to serve this delicious meat. For a traditional touch, serve pulled pork on a toasted bun with a side of coleslaw and pickles. Alternatively, create a barbecue platter with cornbread, baked beans, and roasted vegetables. The flavorful, tender pork can also be used as a filling for tacos, burritos, or even added to a smoky pizza for a unique twist. Dont forget your favorite barbecue sauce to complement the smoky, savory taste. Looking for more ideas? Learn how to make a corn casserole to serve on the side.

Cleaning Up

After a fantastic grilling session, cleaning up is essential to maintain the longevity of your equipment. Using a reliable cookware cleaner and cutting board oil can help you keep your tools in top shape. These products will not only clean but also condition your cookware and boards, ensuring they are ready for your next grilling adventure.

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